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During the coating process, the parts to be coated travel through the production line on trolleys. The color powder is applied in the coating booth, which is then fired in a special kiln for about twenty minutes. This is where Hammer’s IoT idea comes into play: “We equipped the trolleys with RFID transponders, which are then linked to a specific order in the software. The constant feedback informs us of the current production status based on the respective location. Drivers texas instruments motherboards drivers. The Internet of Things helps us to keep a close eye on what’s happening throughout the production process – also in terms of the resources we use.” When customers ask about the status of their order, PUCO employees are able to find out straight away.

During the planning of the IoT scenario, further optimization potential was discovered. Each kiln is loaded for a timed cycle of 20 minutes. This ensures that the powder coating is sufficiently fired. Whenever a trolley arrived late, it could either be put in the oven late, which meant taking the risk of falling below the minimum firing time, or it had to wait until the next load. IoT data made it possible to eliminate this bottleneck. Today, the trolleys move in and out of the kiln continuously. This avoids waiting times and keeps the kiln constantly working to capacity. The trolleys are constantly monitored, which automatically ensures that the sequence and firing times are correct.

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